Fly Screens Newcastle

Why Homeowners & Businesses Choose Smith Aluminium

40+ Years of Experience

Smith Aluminium has been protecting Newcastle homes and businesses for over four decades, building trust one secure door at a time.

Custom-Made to Fit

Every security door, window and shutter is built to your property's exact specifications, ensuring a precise fit and lasting protection every time.

Premium Quality Materials

We use durable stainless steel and aluminium in every product, delivering security solutions that withstand Newcastle's climate and daily wear for years.

Locally Owned & Operated

As a family-run local business, we understand the Newcastle area and treat every customer's home or business like our own.

Punctual, Professional Service

From your free measure and quote to installation day, we turn up on time and get the job done right, every time.

Competitive Prices, Free Quotes

Get a free, no-obligation measure and quote, then enjoy affordable, transparent pricing on quality security doors, windows and shutters — no surprises.

Custom Made and Installed Flyscreens in Newcastle 

Smith Aluminium installs custom fly screens for homes and businesses across Newcastle and the Hunter Valley, including retractable, fixed, pleated, and sliding systems. We measure every opening on-site, fit mesh matched to Newcastle's coastal conditions, and back every installation with a free quote and local warranty support.

What We Help With

Smith Aluminium supplies and installs a full range of fly screen and related security products across Newcastle and the Hunter Valley:


  • Retractable fly screens for bifold doors, patios, and entertaining areas
  • Fixed fly screens for bedroom, kitchen, and bathroom windows
  • Pleated fly screens for barrier-free, trip-free doorways
  • Sliding fly screens for glass doors and deck entrances
  • Custom made screens for non-standard openings and heritage windows
  • Flyscreen repairs and re-tensioning for existing screens
  • Security screen doors built from the same corrosion-resistant mesh


If you need a quote for any of these, our team measures on-site and recommends the right system for your opening, budget, and daily use.

Understanding Fly Screens

Fly screens, also called flywire or insect screens, are mesh barriers fitted to doors and windows that block mosquitoes, flies, and midges while keeping air and light flowing freely. Newcastle's warm, humid climate makes screens essential for comfort, especially in homes near the coast or bushland where insect pressure is constant. Smith Aluminium fits woven mesh with openings sized to the insect pressure of your property, typically 1.2 to 1.6 millimetres for standard mesh and down to 0.6 to 0.8 millimetres for fine midge mesh near wetlands. The mesh count, wire diameter, and open area percentage all affect the balance between insect exclusion, airflow, and visibility, and our team helps every Newcastle customer choose the right combination for their specific home or business.

Fly Screen Cost Guide for Newcastle

Fly screen pricing in Newcastle depends on the opening type, size, and mesh material, with most jobs falling into three general categories. Window fly screens typically cost $40 to $120 or more supplied and fitted, making them the most affordable option for whole-house coverage.


Hinged flyscreen doors generally run from $150 to $350 or more, reflecting the additional frame, hinge, and locking hardware involved.


Sliding flyscreen doors sit slightly higher again, from $180 to $400 or more, due to the track system and heavier-duty mesh typically used on these larger openings.


Upgrading to marine-grade stainless steel or motorised retractable systems will push costs toward the higher end of these ranges, while standard fibreglass or aluminium mesh keeps pricing at the lower end. 


Smith Aluminium provides a free on-site quote before any work begins, so you know the exact price for your specific windows and doors rather than relying on a generic estimate.

$40–$120+

Window fly screen

$150–$350+

Hinged flyscreen door

$180–$400+

Sliding screen door

Why Newcastle Chooses Smith Aluminium

Smith Aluminium is a locally owned Newcastle business that measures, fabricates, and fits every fly screen to order rather than selling generic off-the-shelf kits. Every installation includes a free on-site measure and quote, custom-built frames matched to your exact opening, and a walkthrough of care and maintenance at handover. We stand behind our work with ongoing repair and re-tensioning support, so a screen that starts sagging or jamming years down the track is a quick fix rather than a full replacement. Customers across Newcastle and the Hunter Valley choose us because we deliver quality materials and workmanship at competitive pricing, with no shortcuts on either.

Retractable Fly Screens

Retractable fly screens roll or fold into a compact cassette when not in use, then extend across the opening when needed, giving Newcastle homes a neat, uncluttered appearance while still keeping insects out. Smith Aluminium fits retractable fly screens for large openings including bifold doors, patio entrances, and entertaining areas where a permanent frame would feel intrusive. We custom make retractable fly screens for bifold doors and standard doorways alike, so the system suits almost any configuration in your Newcastle home. These screens are designed for easy operation and simple storage, and because the mesh disappears into its cassette, your views and natural light stay unobstructed when the screen is not needed.

Fixed Fly Screens

Fixed fly screens are a mesh permanently mounted within a frame that sits over a window or door opening, and they remain the traditional, cost-effective choice for Newcastle homes and businesses. Smith Aluminium fits fixed aluminium frame fly screens on windows that stay open regularly, particularly bedrooms, kitchens, and bathrooms where consistent insect protection matters most. Where retractable screens suit large openings and entertaining spaces, fixed screens are the workhorse for standard windows and doors throughout the property, and they are typically the most affordable entry point for whole house coverage. The choice between fixed and retractable comes down to how you use each space, and Smith Aluminium helps Newcastle customers decide during a free initial consultation.

Patio hammock overlooking a calm pond, green lawn, and palm trees under a blue sky

Types of Fly Screens We Install

Smith Aluminium supplies and installs several fly screen systems across Newcastle and the Hunter Valley, and each type suits different openings, usage patterns, and budgets. Consider these options when planning your project:


  • Roller fly screens for sliding doors and wide window openings
  • Pleated fly screens for barrier-free doorways and wide entertaining areas
  • Sliding fly screens for track-based glass doors and deck entrances
  • Fixed fly screens for standard bedroom, kitchen, and bathroom windows


Our team assesses your home during the free measure and quote to recommend the type that fits your opening, budget, and daily use.

Roller Fly Screens

Roller fly screens use a spring loaded or motorised cassette that houses the mesh when retracted, and you guide the screen across the opening until it locks into position. Smith Aluminium fits roller screens on sliding doors, large patio doors, and wide window openings where a fixed frame would be impractical, and they remain our most popular choice for alfresco and outdoor living areas across Newcastle. If you are wondering why roller screens suit entertaining spaces, it comes down to their ability to retract completely out of sight when not needed. The mechanism requires precise alignment during installation, which is why we recommend periodic lubrication of tracks to keep operation smooth for years after your Smith Aluminium install.

Pleated Fly Screens

Pleated fly screens fold in an accordion style pattern, compressing into a slim profile at one side of the opening, and Smith Aluminium fits these across Newcastle homes where a barrier free, near flush track design matters most. Their key advantage is eliminating trip hazards, making them well suited to homes where prams, wheelchairs, or steady foot traffic pass through the doorway. Pleated systems work beautifully on wide openings where a roller cassette would be too bulky, and Smith Aluminium offers fine insect mesh for coastal midge protection alongside pet resistant materials for busy households. One thing worth knowing: pleats can lose tension if left extended for long periods, so we recommend retracting them when not in use.

Sliding Fly Screens

Sliding fly screens operate on a track system similar to sliding doors, making them a natural pairing for sliding glass doors, deck entrances, and large window openings across Newcastle properties. Smith Aluminium builds each frame to the exact dimensions of your opening, and sliding screens handle heavier mesh materials well while providing reliable daily operation for busy households and businesses. Sliding screens require precise measurement and professional fitting to avoid jamming or gaps, which is why we always measure on-site rather than working from supplied dimensions. 

Our Professional Installation Process

Every fly screen Smith Aluminium installs is made to measure and fitted by our experienced Newcastle team, because a screen that does not fit properly is a screen that does not work. Correct sizing and precise frame alignment matter for every flyscreen door and window screen we fit, since incorrect measurements create gaps that let insects through while poor alignment causes sagging, jamming, and premature wear. If you are wondering what separates a professional fit from a hardware store kit, it is the attention we bring to every measurement, spline, and seal.

Installation Procedure

Smith Aluminium follows a consistent four-step process on every Newcastle fly screen project, ensuring a reliable result whether you need one window screen or a whole-house upgrade:

Step 01

Initial consultation and measuring

With a free on-site measure and quote.

Step 02

Material selection and ordering

Including mesh, frame profile, and hardware.

Step 03

Preparation and fitting

With correct spline, locking, and sealing.

Step 04

Final testing and handover

With a full run-through of care and maintenance.

During the consultation we inspect every window and door opening, note orientation and coastal exposure, and discuss requirements such as pets or fine midge mesh. We then custom fabricate frames and order specialty components like motorised retractable cassettes. On installation day we remove old screens where applicable, fit frames with no gaps, and check smooth operation on retractable and sliding systems, leaving no mess behind. Smith Aluminium tests every screen before handover and walks you through cleaning and care so your investment lasts.

Common Challenges and Solutions

Newcastle's coastal climate creates specific fly screen challenges that Smith Aluminium customers across the region regularly encounter, and understanding these helps you get more life from your investment.

Screen Damage from Wind

Strong coastal winds can tear loosely fitted mesh or dislodge frames that are not properly anchored, which is a common issue on exposed Newcastle properties. Smith Aluminium mitigates this by using heavier-gauge mesh on exposed openings, securing robust frames with corrosion-resistant fasteners, and tensioning every installation correctly at fitting. For retractable systems, we recommend retracting screens during severe storms to reduce wind load on the mesh. When damage does occur, Smith Aluminium offers a prompt repair service, since a damaged screen left unrepaired lets insects in and risks further deterioration to the frame.

Mesh Sagging Over Time

Mesh sagging is common in larger panels and retractable systems, particularly after years of Newcastle sun and salt exposure. Smith Aluminium sets correct mesh tension at installation and uses frame profiles that resist wind load, and for retractable systems we check spring mechanisms and re-tension as needed during service visits. We recommend quarterly inspections, since catching early sag means a simple re-tension rather than full mesh replacement down the track. Regular cleaning with mild soapy water also prevents salt and dust buildup that adds weight to the mesh and degrades its fibres over time.

Difficulty Operating Retractable Mechanisms

Retractable and pleated systems rely on tracks, springs, and cassettes that can stiffen from dirt buildup, lack of lubrication, or misalignment over the years. Keep bottom tracks clear of debris, wipe tracks with a damp cloth monthly, and apply a silicone-based lubricant to moving parts every six months to keep operation smooth. If a mechanism fails or becomes consistently stiff, call Smith Aluminium for professional service rather than forcing it, since forcing a jammed retractable screen risks damaging the cassette housing or mesh. Our support does not end at the completed job, and we stand behind every Newcastle installation with maintenance guidance and responsive service when you need it.

Screen Material Comparison

Choosing the right mesh material is critical in Newcastle's coastal environment, where salt air corrosion and UV exposure shorten the life of the wrong product. Smith Aluminium accounts for your home's specific exposure when recommending materials, and the table below outlines what we typically install:


  • Fibreglass, PVC or vinyl coated: three to seven years, shorter near the coast, best for standard windows and budget-conscious projects
  • Aluminium, coated or anodised: ten to fifteen years with regular maintenance, best for sliding doors and exposed windows
  • Stainless steel, marine-grade 316: twenty to thirty plus years, best for coastal homes, bushfire zones, and pet areas
  • Pet-resistant mesh, vinyl-coated polyester: variable lifespan with superior tear and claw resistance, best for high-use flyscreen doors


Fibreglass mesh is economical and flexible, making it ideal for straightforward Newcastle applications, while aluminium mesh is lightweight and fire retardant, offering a solid mid-range option. Coastal Newcastle properties benefit most from marine-grade 316 stainless steel, since it resists pitting and crevice corrosion far better than standard aluminium, which is more chemically active and can corrode first in salt-laden air. Midge mesh matters near wetlands and bushland, reducing aperture to around 0.6 millimetres to block tiny insects, though this slightly reduces airflow and visibility. Pet mesh resists tears and claws, making it essential for Newcastle households with dogs or cats that interact with screen doors daily. Marine-grade stainless steel mesh also offers a useful crossover into security, since the same corrosion-resistant material used for insect screens can be built into security screen doors that meet Australian safety standards while still allowing ventilation and outward visibility.

Fly Screens Across Newcastle and the Hunter Valley

Smith Aluminium fits fly screens for homeowners and businesses throughout Newcastle, including Merewether, Charlestown, Mayfield, and the Lake Macquarie fringe, as well as customers further out across the Hunter Valley. Each area brings its own conditions, from salt-heavy coastal air near the beaches to bushland insect pressure further inland, and we adjust mesh choice and frame material accordingly. Whether you are on the coast at Merewether or inland toward the Hunter Valley, our team measures on-site so the recommendation always matches your specific address, not a generic suburb average.

Dark gray security van with company signage parked in a sunny driveway.

Next Steps

Professional fly screen installation in Newcastle delivers measurable benefits including reliable insect protection, improved natural ventilation, energy savings from reduced air conditioning use, and better comfort for your household or business. When the right materials are matched to your property's exposure, particularly in our coastal and humid climate, Smith Aluminium screens last years longer and need less maintenance than generic off-the-shelf alternatives.


As a locally owned Newcastle business, Smith Aluminium takes pride in every job, from a single window screen to a whole-house installation, and our customers across Newcastle and the Hunter Valley trust us to deliver quality at competitive pricing with no shortcuts on materials or workmanship.


Ready to get started?

01

Request a free quote and on-site consultation for every opening in your home.

02

Choose your mesh, frame finish, and style based on our recommendations.

03

Schedule installation, ideally during dry weather for the best seal and fit.

Reviews from Real Local Customers

Glen constructed and installed screen doors and window screens to all rooms of my apartment. One of them in particular was quite difficult to achieve. Glen was especially careful to ensure that the frames matched the colour of the existing door and window frames. The quality of his work in the fitting of the screens was second to none. They are excellent screen doors. Glen himself was easy to deal with. Next time I need some insect screening done, I will be calling him.

Glen from Smith Aluminium is great to deal with and very professional with years of experience. My new screen door looks amazing even though my door frame was out of square.

I have no problem recommending Glen for a professional service, very happy with his work installing twelve stacker security sliding doors on our new home.

Absolutely thrilled with my screen door. I have a 1970s house with old door tracks and no screen door. I never thought it was possible to get a screen door that would fit. Glen made it possible, and he was lovely to deal with and always on time.

Glen did a great job replacing my sliding screen door. He was very reliable and extremely accommodating, working around my limited availability. I would highly recommend.

Glen constructed and installed screen doors and window screens to all rooms of my apartment. One of them in particular was quite difficult to achieve. Glen was especially careful to ensure that the frames matched the colour of the existing door and window frames. The quality of his work in the fitting of the screens was second to none. They are excellent screen doors. Glen himself was easy to deal with. Next time I need some insect screening done, I will be calling him.

Glen from Smith Aluminium is great to deal with and very professional with years of experience. My new screen door looks amazing even though my door frame was out of square.

I have no problem recommending Glen for a professional service, very happy with his work installing twelve stacker security sliding doors on our new home.

Absolutely thrilled with my screen door. I have a 1970s house with old door tracks and no screen door. I never thought it was possible to get a screen door that would fit. Glen made it possible, and he was lovely to deal with and always on time.

Glen did a great job replacing my sliding screen door. He was very reliable and extremely accommodating, working around my limited availability. I would highly recommend.

Glen constructed and installed screen doors and window screens to all rooms of my apartment. One of them in particular was quite difficult to achieve. Glen was especially careful to ensure that the frames matched the colour of the existing door and window frames. The quality of his work in the fitting of the screens was second to none. They are excellent screen doors. Glen himself was easy to deal with. Next time I need some insect screening done, I will be calling him.

Glen from Smith Aluminium is great to deal with and very professional with years of experience. My new screen door looks amazing even though my door frame was out of square.

I have no problem recommending Glen for a professional service, very happy with his work installing twelve stacker security sliding doors on our new home.

Absolutely thrilled with my screen door. I have a 1970s house with old door tracks and no screen door. I never thought it was possible to get a screen door that would fit. Glen made it possible, and he was lovely to deal with and always on time.

Glen did a great job replacing my sliding screen door. He was very reliable and extremely accommodating, working around my limited availability. I would highly recommend.

Glen constructed and installed screen doors and window screens to all rooms of my apartment. One of them in particular was quite difficult to achieve. Glen was especially careful to ensure that the frames matched the colour of the existing door and window frames. The quality of his work in the fitting of the screens was second to none. They are excellent screen doors. Glen himself was easy to deal with. Next time I need some insect screening done, I will be calling him.

Glen from Smith Aluminium is great to deal with and very professional with years of experience. My new screen door looks amazing even though my door frame was out of square.

I have no problem recommending Glen for a professional service, very happy with his work installing twelve stacker security sliding doors on our new home.

Absolutely thrilled with my screen door. I have a 1970s house with old door tracks and no screen door. I never thought it was possible to get a screen door that would fit. Glen made it possible, and he was lovely to deal with and always on time.

Glen did a great job replacing my sliding screen door. He was very reliable and extremely accommodating, working around my limited availability. I would highly recommend.

Glen constructed and installed screen doors and window screens to all rooms of my apartment. One of them in particular was quite difficult to achieve. Glen was especially careful to ensure that the frames matched the colour of the existing door and window frames. The quality of his work in the fitting of the screens was second to none. They are excellent screen doors. Glen himself was easy to deal with. Next time I need some insect screening done, I will be calling him.

Glen from Smith Aluminium is great to deal with and very professional with years of experience. My new screen door looks amazing even though my door frame was out of square.

I have no problem recommending Glen for a professional service, very happy with his work installing twelve stacker security sliding doors on our new home.

Absolutely thrilled with my screen door. I have a 1970s house with old door tracks and no screen door. I never thought it was possible to get a screen door that would fit. Glen made it possible, and he was lovely to deal with and always on time.

Glen did a great job replacing my sliding screen door. He was very reliable and extremely accommodating, working around my limited availability. I would highly recommend.

faqs

FAQs about Fly Screens in Newcastle

  • How much do fly screens cost in Newcastle?

    Window fly screens typically cost $40 to $120+ supplied and fitted, hinged doors $150 to $350+, and sliding doors $180 to $400+. Smith Aluminium provides a free on-site quote before any work begins.

  • Window fly screens typically cost $40 to $120+ supplied and fitted, hinged doors $150 to $350+, and sliding doors $180 to $400+. Smith Aluminium provides a free on-site quote before any work begins.

    Marine-grade 316 stainless steel is the best choice for coastal Newcastle properties, resisting pitting and crevice corrosion far better than standard aluminium or fibreglass. Standard aluminium is more chemically active in salt-laden air and can corrode faster near the coast. Smith Aluminium recommends stainless steel or corrosion-resistant aluminium for any property within a few kilometres of the water.

  • How long do fly screens last?

    How long do fly screens last?

  • Should I choose retractable or fixed fly screens?

    Retractable fly screens suit large openings like bifold doors and entertaining areas where you want the mesh to disappear when not in use, while fixed fly screens are the more affordable, low-maintenance option for standard bedroom, kitchen, and bathroom windows. The right choice depends on how often the opening is used and whether unobstructed views matter to you. Smith Aluminium talks through this trade-off with every Newcastle customer during the free consultation.

  • How quickly can Smith Aluminium repair or replace a damaged fly screen?

    Most fly screen repairs in Newcastle can be booked and completed within a week of contact, though timing depends on whether custom mesh or frame components need to be ordered. A damaged screen left unrepaired lets insects in and risks further deterioration to the frame, so we recommend acting quickly. Smith Aluminium offers a responsive repair service for existing screens, whether we installed them originally or not.